Filling & Capping All-in-One Machine: Precision Meets Efficiency
Summary:The filling and capping all-in-one machine is the backbone of any IVD diagnostic reagent production line. Here's what you need to know.
The filling and capping all-in-one machine is the backbone of any IVD diagnostic reagent production line. Here's what you need to know.
This machine combines six operations into one seamless workflow: automatic bottle feeding, precise liquid dispensing, cap sorting, cap placing, and torque-controlled screw capping. No manual intervention required from start to finish.
Core Technology:
Filling Head: High-precision peristaltic pump with two-stage dispensing (rough fill + fine fill). Accuracy reaches ±0.05mL — critical for diagnostic reagents where even a 0.1mL deviation can compromise test results.
Capping System: Servo-motor-driven magnetic torque capping head. Torque is infinitely adjustable, auto-corrects tilted caps, and ensures airtight seals without damaging the cap or bottle.
Control System: Siemens PLC with color touchscreen. Supports multiple recipe presets — switch between product formats in seconds, not minutes.
Conveyor: 16-division intermittent turntable or vibration bowl feeder. Bottles move in perfect alignment. "No bottle, no fill" protection prevents reagent waste.
Performance Specs:
| Parameter | Value |
|---|---|
| Speed | Up to 2,000–2,500 bottles/hour |
| Accuracy | ±0.05mL |
| Bottle Range | 2mL–1,000mL |
| Material | 304 Stainless Steel + Aluminum |
| Compliance | GMP, CE Certified |
Why It Matters:
Manual filling means inconsistency, contamination risk, and low throughput. This machine delivers precision, speed, and hygiene in one compact footprint (as small as 80×60×150cm). Whether you're packaging nucleic acid extraction fluid, cell preservation solution, or clinical diagnostic reagents — it handles it all.
Bottom line: In reagent manufacturing, precision isn't a feature. It's the product.
We are your exclusive labeling problem solving expert.
- DAWEI Machinery