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2026-06-06 News DAWEI Machinery

Filling & Capping All-in-One Machine: The Backbone of IVD Reagent Production

Summary:In the IVD (In Vitro Diagnostics) industry, precision isn't a luxury—it's a requirement.

In the IVD (In Vitro Diagnostics) industry, precision isn't a luxury—it's a requirement. A single drop too much or too little can compromise an entire batch of diagnostic reagents. That's where the automatic filling and capping all-in-one machine earns its place on the production line.

How It Works

The machine integrates six core functions into one seamless workflow: automatic bottle organizing, bottle feeding, precision liquid filling, cap sorting, cap placing, and torque-controlled capping. Bottles are fed from a vibratory bowl feeder into a 16-position intermittent rotary indexing table. At the filling station, a high-precision peristaltic pump or ceramic pump dispenses liquid in two stages—rough fill followed by fine fill—achieving accuracy as tight as ±0.05ml. At the capping station, a servo-driven magnetic torque head descends onto the bottle, delivering consistent sealing force without damaging caps or bottles.

Why It Matters

  • Speed: Up to 2,000–2,500 bottles per hour, with some rotary models reaching 300 bottles per minute.

  • Accuracy: ±0.05ml tolerance meets pharmaceutical-grade standards.

  • Flexibility: Compatible with bottles from 2ml to 1,000ml, round or square.

  • Compliance: Built with 304 stainless steel and aluminum alloy, fully GMP-compliant, CE-certified.

  • Smart Control: Siemens PLC with color touchscreen, supports multiple saved recipes for quick changeovers.

The Bottom Line

Whether you're packaging clinical diagnostic reagents, nucleic acid extraction solutions, or cell preservation fluids, this machine delivers the accuracy, speed, and hygiene your products demand. It's not just equipment—it's your quality guarantee.

We are your exclusive labeling problem solving expert.

- DAWEI Machinery

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Filling & Capping All-in-One Machine

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