1. Core Performance Parameters: Precision, Speed, and Stability

• Labeling Precision

• Pharmaceutical Grade: For vials and oral liquid bottles, ±0.2mm error is required. Models like Yongchuang Intelligent’s flagship use German Leuze sensors for dynamic correction.

• Food/Cosmetic Grade: ±1mm is acceptable, with semi-automatic models reaching ±0.5mm.

• Irregular Bottles: Conical bottles need adjustable label head angles, while curved bottles require AI vision systems (e.g., Krones’ ±0.3mm accuracy for cosmetic bottles).

• Labeling Speed

• Small-Scale Models: 80-300 bottles/min (e.g., Bosune BS21900).

• High-Speed Models: Up to 400 bottles/min (e.g., Newamstar’s low breakage rate <0.001%).

• Variable Speed Control: Opt for infinitely adjustable speed for flexible production.

• Stability

• Mechanical Design: 304 stainless steel body with 500mm maintenance space.

• Control System: Mitsubishi PLC + Weinview touchscreen with multilingual support.

• Component Lifespan: Import servo motors (e.g., Siemens) for >5 years of service.

2. Industry Adaptability: Bottle Types and Environmental Conditions

• Bottle Compatibility

• Standard Round Bottles: Diameter range φ10-30mm, extendable to 50-120mm.

• Irregular Bottles: Custom fixtures or AI vision modules for oval/threaded bottles.

• Extreme Temperatures: Low-temperature glue for lipstick tubes (-5℃), high-temperature silicone rollers for soy sauce bottles.

• Label Material Support

• Adhesive Labels: Ensure glue viscosity matches bottle material.

• Transparent Labels: Use perforated designs with anti-static devices for 99.8% success rate.

• Film Labels: Choose models with automatic tension adjustment for faster label changes.

3. Cost and After-Sales: Long-Term Investment Strategies

• Total Cost of Ownership (TCO)

• Device Price: Domestic models cost 30%-50% less than imports with similar performance.

• Consumables: Silicone rollers cost ~$115/group, included in long-term budgets.

• Maintenance: Clean sensors every 2,000 hours; replace rollers every 500,000 cycles.

• Supplier Selection

• Local Service: Demand “2-hour response + 24-hour onsite” clauses.

• Case Studies: Test samples on similar production lines before purchase.

• Training Support: Require operator training and annual maintenance services.

Key Takeaway: Prioritize precision, stability, and post-sales support. Avoid compromising on core performance for short-term savings. Test devices with free trials and choose brands with industry-specific case studies.

Dongguan Dawei Machinery Equipment Co., Ltd.‌

Located in Dongguan, China – a dynamic manufacturing hub in Guangdong Province – we are a high-tech enterprise specializing in R&D, production, sales, and service of intelligent packaging equipment. We deliver efficient, precision packaging line solutions worldwide, empowering industrial automation upgrades.

‌Core Product Lines:‌

• ‌Labeling Machines:‌ Self-adhesive, round-container, flat-surface & irregular-profile models

• ‌Sleeve Labelers:‌ Heat-shrink film sleeve labeling systems

• ‌Fillers:‌ Liquid / Paste / Powder filling machines

• ‌Cappers:‌ Rotary capping equipment

• ‌Full-line customization‌ for food, pharmaceuticals, daily chemicals, electronics & more

Serving 100+ enterprises across beverage, pharma, and FMCG sectors. Products exported to Southeast Asia, Middle East, and Africa markets with established partnerships with renowned brands.

‌Service Commitment:‌

End-to-end support including:

• Needs analysis & solution design

• Installation & commissioning

• Post-installation maintenance

• Custom engineering

• 24/7 emergency support

• Operator training

• Ensuring operational stability and productivity

We are your exclusive labeling problem solving expert.

- DAWEI Machinery